LLNL optimizes flow-through electrodes for electrochemical reactors with 3D printing

To take advantage of the growing abundance and cheaper costs of renewable energy, Lawrence Livermore National Laboratory (LLNL) scientists and engineers are 3D printing flow-through electrodes (FTEs), core components of electrochemical reactors used for converting CO2 and other molecules to useful products. As described in a paper published by the Proceedings of the National Academy of...

Lab 3D-prints microbes to enhance biomaterials

Lawrence Livermore National Laboratory (LLNL) scientists have developed a new method for 3D printing living microbes in controlled patterns, expanding the potential for using engineered bacteria to recover rare-earth metals, clean wastewater, detect uranium and more. Through a novel technique that uses light and bacteria-infused resin to produce 3D-patterned microbes, the research team...

Lab study of droplet dynamics advances 3D printing

A team of Lawrence Livermore National Laboratory (LLNL) scientists has simulated the droplet ejection process in an emerging metal 3D printing technique called “Liquid Metal Jetting” (LMJ), a critical aspect to the continued advancement of liquid metal printing technologies. In the paper, the team describes the simulating of metal droplets during LMJ, a novel process in which molten...

Researchers measure electron emission to improve understanding of laser-based metal 3D printing

Lawrence Livermore National Laboratory (LLNL) researchers have taken a promising step in improving the reliability of laser-based metal 3D printing techniques by measuring the emission of electrons from the surface of stainless steel during laser processing. Researchers collected thermionic emission signals from 316L stainless steel under laser powder bed fusion (LPBF) conditions using a...

Lab scientists successfully print glass optics

For the first time, researchers at Lawrence Livermore National Laboratory (LLNL) have successfully 3D-printed optical-quality glasses, on par with commercial glass products currently available on the market. In a study published in the journal Advanced Materials Technologies, LLNL scientists and engineers describe successfully printing small test pieces from Lab-developed ink with properties...

NIF technology could revolutionize 3D printing

A technology originally developed to smooth out and pattern high-powered laser beams for the National Ignition Facility (NIF) can be used to 3D print metal objects faster than ever before, according to a new study by Lawrence Livermore researchers. A team of Lab scientists report the findings in the latest issue of Optics Express, published online on May 15. This new method -- Diode-based...

Lab breakthrough in 3D printing of glass

Lawrence Livermore National Laboratory scientists and academic collaborators have demonstrated the synthesis of transparent glass through 3D printing, a development that could ultimately lead to altering the design and structure of lasers and other devices that incorporate optics. A team of LLNL researchers, along with scientists from the University of Minnesota and Oklahoma State University...

Experiments validate models predicting failure modes in miniaturized lightweight structures

Lawrence Livermore National Laboratory (LLNL) researchers have adapted theoretical models to predict the failure behavior of miniaturized 3D lattice structures and have used advanced characterization techniques to demonstrate that these failures exist. Specifically, experiments showed a transition in failure modes for stretch-dominated lattice structures at low relative densities...

Lawrence Livermore reinventing metal 3D printing with new direct writing process

Metal 3D printing has enormous potential to revolutionize modern manufacturing. However, the most popular metal printing processes, which use lasers to fuse together fine metal powder, have their limitations. Parts produced using selective laser melting (SLM) and other powder-based metal techniques often end up with gaps or defects caused by a variety of factors. To overcome the...

3D printing with high-performance carbon fiber

Lawrence Livermore National Laboratory (LLNL) researchers have become the first to 3D print aerospace-grade carbon fiber composites, opening the door to greater control and optimization of the lightweight, yet stronger than steel material. The research, published by the journal Scientific Reports online on March 6, represents a "significant advance" in the development of micro-extrusion 3D...

Scientists explore use of 3D printing to speed up target production for testing material strength

Advanced 3D printing promises to redefine manufacturing in critical industries such as aerospace, transportation and defense, and now, Lawrence Livermore National Laboratory is exploring the use of 3D printing to achieve unprecedented flexibility in producing "on-demand" targets for testing how materials behave under extreme conditions. Through an additive manufacturing process called two...

Putting pressure on 3D-printed structures

Through a series of dynamic compression experiments on additively manufactured (AM) structured lattices, a Lawrence Livermore National Laboratory team, supported by colleagues at Los Alamos National Laboratory, has found that the assemblies have unique properties not exhibited by disordered cellular materials. During the experiment, elastic deflection of the structure occurred ahead of the...

3D-printed foam outperforms standard materials

Lawrence Livermore National Laboratory (LLNL) material scientists have found that 3D-printed foam works better than standard cellular materials in terms of durability and long-term mechanical performance.Foams, also known as cellular solids, are an important class of materials with applications ranging from thermal insulation and shock-absorbing support cushions to lightweight structural and...

Researchers outline physics of metal 3D printing

While the most common method of metal 3D printing is growing exponentially, moving forward from producing prototypes to manufacturing critical parts will be possible only by reaching a fundamental understanding of the complex physics behind the process, according to a new paper authored by Lawrence Livermore National Laboratory (LLNL) researchers. The powder bed fusion process, also known as...

Researchers 3D-print with reactive materials

Reactive composite materials are everywhere, from the life-saving air bags in your car to the dazzling pyrotechnics in Fourth of July fireworks. But one of the main drawbacks to using these materials has been the unpredictability of their reactions.Historically, the way to alter the performance in reactive materials (i.e. thermites) has been to either change the formulation, or to change...

Researchers 3D print 'living' blood vessels

The cardiovascular system is a complex web of tens of thousands of miles of arteries, capillaries and veins, branching throughout the body like tributaries of a great river. And now, researchers at Lawrence Livermore National Laboratory are recapitulating this intricate network using an emerging technology: 3D bioprinting."It’s going to change the way we do biology," said Lab research...

3D-printing device wins tech-transfer award

A 3D-printing device developed by a Lawrence Livermore National Laboratory (LLNL) optical engineer has garnered a 2015 Federal Laboratory Consortium (FLC) Far West Region Award for outstanding technology development.The award, given for the Large Area Projection Micro Stereolithography (LAPµSL) technology, was presented to Bryan Moran at the recent FLC Far West/Mid-Continent Region meeting in...

Lawrence Livermore teams up with Autodesk to investigate design of next-generation materials

Researchers from Lawrence Livermore National Laboratory (LLNL) and a Bay Area company are joining forces to explore how design software can accelerate innovation for three-dimensional printing of advanced materials.Under an 18-month Cooperative Research and Development Agreement (CRADA), LLNL will use state-of-the-art software for generative design from San Rafael-based Autodesk Inc. as it...

3D-printed aerogels improve energy storage

A new type of graphene aerogel will make for better energy storage, sensors, nanoelectronics, catalysis and separations.Lawrence Livermore National Laboratory researchers have made graphene aerogel microlattices with an engineered architecture via a 3D printing technique known as direct ink writing. The research appears in the April 22 edition of the journal, Nature Communications.The 3D...

America Makes taps Lawrence Livermore, GE to develop open source algorithms for 3D printing

LIVERMORE, Calif. – General Electric (GE) and Lawrence Livermore National Laboratory (LLNL) recently received $540,000 to develop open-source algorithms that will improve additive manufacturing of metal parts.The award is from America Makes, the National Additive Manufacturing Innovation Institute that’s focused on helping the U.S. grow capabilities and strength in 3D printing. America Makes...