MMED a one-stop shop for materials that matter
How do those fast-growth KDP crystals become transformed into high precision
flat optics for NIF? When the Medical Technology Program needs precision
micro-machined tubing to build their breast cancer-detecting Smart Probes,
who do they call? Who diamond-turns myriad optics, from a few millimeters
to more than 1-meter in diameter, for NASA, DoD and the Air Force’s
Space-Based Laser? When a project team needs a set of custom-machined
stainless steel pieces, and neoprene gaskets to fit them, and needed them
yesterday, where can they go? If a Lab division needs parts manufactured
from classified, radioactive or toxic materials, who can do that?
Manufacturing & Materials Engineering Division (MMED), the Lab’s
on-site storehouse of top-of-the-line machinists, precision engineers,
nondestructive evaluation (NDE) and materials engineers and state of the
art equipment, regularly tackles these tricky projects.
"We are a world-class machine shop — and so much more,"
said MMED Division Leader Hugh Watling. "If you come to us with just
an idea — just a scribble on a napkin, we can help you define it,
assemble it, inspect it and test it. We can even work with outside vendors."
Watling said that MMED’s services are needed, and used, by nearly
every program at the Lab, but that some may not realize just how extensive
those services are. "We’re concerned some areas may be developing
capabilities or doing work offsite when we can better meet those needs
here. We want everyone to know just how many ways we can be of service."
MMED’s 250-employee roster claims the highest percentage of advanced
degrees and the most senior engineering staff in all of Mechanical Engineering.
"We have highly specialized engineers," Watling said, "national
experts who are well known in their field, available for use on a very
wide variety of engineering services."
The tip of MMED’s service iceberg includes:
• MMED’s large 200,000-square-foot complex, housing machining
tools, ultra-precise diamond turning equipment, ovens to heat treat materials
up to 900 degrees F and a freezer capable of –300 degrees F.
• A dimensional inspection facility capable of ultra-high accuracy
measurements for quality control or full analysis of components and assemblies.
In addition, metrology of machines and instruments is a division expertise.
• The water jet cutting machine, using 55,000 pounds per square inch
and fine abrasive particles of garnet to cut precise parts through even
two-inch thick stainless steel.
• The Laser Processing Center, which uses laser cutting, welding
and etching on materials such as quartz, fused silica, plastics, carbon
composites and various metals.
• The vacuum process center, which recently applied the Lab-designed
durable silver coating to mirrors for several of the world’s major
observatories.
• Consulting, to in-house groups or off-site vendors, on any stage
of the fabrication process.
• NDE (ultrasonics, radiography, thermography) for large and small
components of almost any material.
• Design and analysis of high-precision instruments and machines,
including opto-mechanical systems. Often high-precision design techniques
can be applied to conventional accuracy problems for huge efficiency gains.|
• Error analysis of machine or instrument designs, or actual hardware.
• Optics fabrication and process for small quantity or short turnaround
and development.
Mike Prokosch, an MMED senior supervisor, explained the particular criteria
Lab groups might use to understand when MMED is the best choice for their
project. "We’re probably your best alternative choice if you
need:
• Quick turnaround: ‘We needed it yesterday!’
• Limited product definition: ‘Something sort of like this.’
• Process development: ‘Can this even be done?’
• Unique capabilities: ‘Wow, that’s impressive!’
• Classified, radioactive or toxic materials: ‘Who else?’
"
In addition to design and fabrication, MMED also offers their expertise
and equipment in the repair, overhaul, upgrade, moving and installation,
or safety specification changes to machine tools and equipment.
Despite the myriad services MMED provides, Watling emphasizes that an
off-site vendor is sometimes the preferable route. "If you have a
good design, plenty of time and need mass production, an off-site vendor
may the best way to go.
"Another part of our service is to be sure and tell our customers
when we are not the best shop for the job."
To learn more about what MMED may be able to do for your program, several
orientation options are available:
• Capabilities forum, Tuesday, July 17, 8:30 to 10 a.m., Bldg 543
auditorium. A detailed capabilities overview by MMED’s division leader
and group leaders, open to all interested parties. For further information
contact Garith Helm at 2-7784 or helm2 [at] llnl.gov (helm2[at]llnl[dot]gov).
• Recharge presentation, Aug. 14, 10 to 11:30 a.m., Bldg 321 Diamond
room. Explains the MMED recharge system, expected FY02 rates, how MMED
bills for services, and where the money goes. To schedule alternate times,
contact Garith Helm at 2-7784 or
helm2 [at] llnl.gov (
helm2[at]llnl[dot]gov
)
.
• Tours, about two hours long, giving a hands-on look at the immense
variety of MMED functions. To schedule, contact Mike Prokosch at 2-2029
or
prokosch2 [at] llnl.gov (
prokosch2[at]llnl[dot]gov
)
.
• MMED Website, at
http://www-eng-r.llnl.gov/mmed/home.htm
l.
Details on many services, a feedback form, cost information and more.